Slitting setup software — in minutes.

OptiStack turns your coil + slit pattern + machine + inventory into a buildable top & bottom arbor stack map with an exportable assembly order list.

Mechanically correct geometry
Strict inventory control
  • Strict inventory-only builds
  • Exportable assembly order list (top & bottom)
  • Setup-ready stack map (no manual stacking)
Powered by Maxwell Slitter Industries
optistack.io
SS 304 · 0.80 mm
Width Qty Total
150.00 mm 8 1200.00 mm
Top Arbor (Metal) Drive Side
50
50
50
Clearance: 0.0375 mm
50
50
50
Bottom Arbor (Rubber) Spacer widths in mm
Datum (Fixed)
Download Order

Slitting line setup software that generates arbor setups + BOM.

Save machine presets, load your knife/spacer inventory, and generate a printable setup map for every job.

One-time Setup

Machine presets

Store arbor dimensions, reserves, and clearance rules once. We handle the math for every future build.

Strict Inventory

Inventory-only builds

Algorithms that use only the knives and spacers you actually have in stock—no physically impossible setups.

Load-Ready Output

Setup map + BOM

Generate a top & bottom arbor build sheet with exact spacer widths and quantities for the shop floor.

Trusted by Industry Leaders

Built with 35+ years of slitting-line experience.

OptiStack isn't just software; it's the culmination of decades on the factory floor. We've refined our algorithms to solve real-world challenges that generic ERPs miss.

Longer Knife Life

Rotation guidance that reduces edge wear and extends time between regrinds.

Zero-Error Visualizations

Interactive 2D diagrams for arbor setup, ensuring operators get it right the first time.

Dynamic Waste Reduction

Intelligent trim management that recovers value from every coil millimeter.

v2.4.0-STABLE
Efficiency Report +12.4% vs Baseline
30
45
60
55
80
90
Powered by Maxwell Slitter Industries

Load-Ready Verification

Floor-valid: inventory + reserves + tolerance

Live Sync

Position 01

Top Arbor
READY

Position 02

Bottom Arbor
READY

Decimal Kit

Fraction Kits
VERIFIED

Fit Check

Clamp + Reserve
VERIFIED

Pocket Errors

Tolerance Status
PASS ±5 µm
STD
F.1
F.01

Traceable output: BOM + load-order assembly sheet

Fraction-Kit Shimless

Shimless slitting setups — even for decimal widths.

OptiStack builds exact pocket widths using your real spacer inventory — Standard blocks for whole mm + Fraction kits (0.10 & 0.01) for decimals. Qty-aware. Exportable BOM.

Fraction Kits for decimals (F-0.10 + F-0.01) — no plastic shims

Strict inventory + quantity checking (what you have is what it uses)

Assembly breakdown with µm error: STD + F-0.10 + F-0.01

Assembly Breakdown
127.73 mm
STD
115 (100 + 10 + 5)
F-0.10
(3.60 + 3.10)
F-0.01
(3.02 + 3.01)

Built: 127.73 · Error: 0 µm · PASS (±5 µm)